2018 BETA 300 RR Bolt ons, checks and issues. 90 HR , 105 HR, 250 HR, 263 HR top end rebuild.

New bike new post.  Pictures

I’ve been looking for a deal on a new or barely used 2018 Beta 300. One popped up a mere 3500km from my house, so after 2 months of it sitting in the want ads, I pounced! With some risk involved, I bought it site unseen. Save for the no oil in the tranny (more on that later) the bike was perfect. 25 hrs of use.
Managed to get it to my door cheaper than buying locally.
Big thanks to my buddy Serge for helping facilitate the sale.
2018 BETA 300 RR
Delivery was done by Simon from Protechnic transport. Excellent guy to deal with, and very reasonable. https://transportprotechnic.com/

The Beta, aka the Italian Meatball came well equipped:

  • Full stadium revalve c/w with big boy springs (they will collect dust on the shelf)
  • Hyde skid plate
  • Billet rad guards that say Beta Racing on them…good for an extra 15hp!
  • Fastway pegs. Big bastards…love them!
  • EE hand guards
  • JD Jet kit

Bolt ons

(Front to back)
-Winter studded mitas tires/rims. Good news here. My rims from my 2014 XC300 bolt right up, including the disk. I ran some ebay cheepies on my KTM and got another set on its way from Chiiiiiiiiina! I think they are less than $60 for the set.
The rear rim/disk combo fits, but is 5 or 6mm wider, and will be sorted by getting a 2nd set of spacers, and machining the right (disk side) spacer down by that amount. For the time being I’m running mis matched rims. Behold!
2018 BETA 300 RR

  • Front tug strap. I need help often while crashing around in the woods…Rear grab handles do the job well, so no tugger at the back
  • Flexx bars, and isolation dampers from my XC. Straight bolt up
  • Fork bleeders (Motion pro jobbies)
  • Aluminum throttle tube and throttle cams (stock cam on).  Have a hotter cam (30%, and 30% milder..used the 30% milder when I first started riding)
  • Hour meter. Had a Chinese one kicking around the garage.  The OEM jobbie does a good errr…job but nice to have a 2nd reference.

Acrebis frame protectors. Higher than OEM jobbies, and have built in rubber grips. I also took a bit of clear film over the top of the frame for moar protection.
2018 BETA 300 RR
Linkage protector. I ran a full one on my XC. I wanted something relatively simple and cheap ($50). Behold!
2018 BETA 300 RR
Install was relatively easy, and it covers the linkage well.  Zoom in on the below for a finished product for a lookie see!
March 23rd IG
-Acrebis side case protectors. I mainly wanted the clutch protected, and these were decent in price ($70). One thing to note is the generator cover will interfere with the P-tech case guard. I’m pretty sure it will interfere with any case guard. I cut to suit. No biggie.
Case guard and P-tech case protector
-P tech case protector. Simple and clean and cheap…($45).   As a bonus the OEM chain guard stays on, and keeps the crud off. Shown in pic above!
-EE shark fin. It’s a nice looking piece which was well priced ($95). You do need to remove the OEM brake slider thinghie…
2018 BETA 300 RR
-BRP Chain guide. It’s damn beefy compared to the OEM jobbie. Bonus, the bottom slider comes off, so no need to take the chain apart
Chain slider dis assembled
Chain slider installed
-Rear brake lever clevis. Ebay. $9. Nicely machined piece that takes the OEM slop out

Bike once over, and BETA known issues.
I followed Barry’s excellent vids, and suggestions. All of them were checked, and done on my bike. Excellent breakdown of the issues below.
Barry’s excellent vid

I typically like to go over my bikes before I go ripping around. This thing was basically new, so I assumed that all fluids were good till the 1st change, which in the tranny’s case is 15 hrs from now…
Engine.

  • Comp. check: Once I borrowed a short neck compression tester. WOT, three separate readings gave me 156-158 PSI.
  • Squish:  My xc had a very wide squish band. It ran fine, but there was room to improve. The Beta had a squish of roughly 0.074-.076″ squish. I will remove the head and shave off 0.02″. This will likely gain another 15-20 compression points, cleaner burn, and obvs..even more low down grunt. All of the above made my xc run better, logic dictates the same for the Beta.  Richard did a great job on the XC head.  Beta head on its way to him.
  • Carb: JD jet kit. Red needle on 4th clip. This one is a bit rich for my typical 3000-7000′ range. Will move up one. 38 pilot jet, and 162 main. These will stay as is. On the two rides so far, bike is crisp, with a tiny bit of splooge on the muffler.  I also have some free air and idle screws coming from Evil Greg, thanks buddy!
    Suspension
  • Forks/shock: I didn’t get a chance to set sag yet, but the re-valved forks and shock feel plush. I didn’t have the bleeders installed, but will give it a go this weekend with them in. I will likely play with oil level only on the front forks, so all good there
  • Fork:  guards on older models have tendency to rub the fork uppers. There’s a small metal clip at the bottom of the forks. I added a big tie wrap on each leg, with the head facing forward
  • Linkage. Pulled apart, cleaned, and re-greased. Note..book has some retarded torque settings for the bearings, ranging from 70 to 90 Nm…which seems insane. I torqued all mine down to 36 FT LB, c/w red loctite.
    Body/frame/exhaust
  • I went over the electrics, and tied up some wires, esp. at the front by the headlight. Otherwise, it all looked pretty good
  • Exhaust rubber seems a bit flimsy. I tied two giant tie wraps, and left them long in case I need to snug them up again.
    2018 BETA 300 RR

Known issues
See Barry’s vid above. All well explained

  • Plastics. Yep…the 2018 plastics seem better, but not KTM grade. My front fork guards already have one eye bolt broken off. I did cut off the tip of the OEM rear fender just as insurance.
    2018 BETA 300 RR
    The OEM stickers are starting to peel etc..so there’s room for improvement
  • The airbox retaining clips have lame rivets. One of mine was ready to fuck off at 25hrs.. Drill out, and replace with beefier rivet
  • OEM seat. Likely just me, but I like to sit on the back of the seat to get traction…for obvs. reasons (KTM pictured, but you get the idea)
    March 10th 2019.  Indian Graves
    I’m at the back of the seat all the time, and basically on the fender. Seat seems short…but again…likely just me. I’m not a big guy (5’9″) and the bars are set at the mid mount on the triple…might move it up to the top mount.
    Foam on the seat leaves something to be desired.
  • Barry mentioned that there’s some issues with 2018 main bearing…as in the main engine bearings. Geez…long of the short…or short of long.. when the main bearings were pressed in, they were not pressed in evenly, putting pressure on the inner race of the bearing. A small amount of Beta’s have failed. As of this update, i’m at 85 hrs with zero issues. Fingers crossed. Another excellent vid from Barry here, very well explained:
    Dodgy bearings vid

Initial thoughts
I only had two rides so far on the bike. 1st was far from ideal. Way too much snow. I also found out that after assuming wrongly that all fluids were present in the bike, it turns out the tranny had zero oil in it. No matter. Added some in and enjoyed the rest of the ride.
March 23rd IG
2nd ride went much better. We actually got to ride. Mixed conditions with packed snow, ice, mud, and exposed rock/grass.
The Beta feels very grunty even in the soft power setting. Easy to balance in a tight rut (mud, snow, ice).
I do notice the slightly lower stance of the bike in comparison to the xc.
The functioning starter is a god send. In gear or in neutral. A working starter, what a concept.

The steering lock is a bit limited.  The rad guards don’t help, so for now the bolt and an nut are in.  May replace it with a few washer to gain a mm or two.  Moar reason to get the pivots down.
The bike comes very well equipped with:

  • FMF full exhaust
  • Good open cartridge forks and a decent shock. The valving for me is a bonus.
  • Reeds that are not made in a dark back alley of Munich (v-force reeds on the BETA as standard)
  • A proven carb (pre 2016 pumpkins were good, same Khein carb..2017s got fiddly with the Mikuni)
  • Good quality rims, and black too. the 2017s looked ghay in silver
  • Tasty starter (sadly no kicker)

On the other hand, the plastics still feel flimsy and will not fare as well as the Bavarian blasters, besides the shitty stickers, rivets, and some odd ball torque settings (96 Ft-lb for the rear wheel!?) it’s a very nice bike.

Looking forward to logging some more hours on it. Will update as I do.
March 23rd IG

Had a great shoulder season ride on Saturday. Studs very much needed. I’m very impressed on how well this bike balances. In deep single track snow ruts (read, one tire width) with enough speed, it hammers through the stuff.
March 30th 2019.  Fallen Timber

90 HR update:
Right, about 85 or so hours on the bike. 60 hrs logged by me so far. Thoughts..love it. I absolutely love this 300. It’s physically smaller than my xc/xcw 300. That said, it heavier than my buddies 2017/2018 TE 300s.
As mentioned above, the steering lock is more limited than the BB (Bavarian Blasters). That said, because of the smaller statue of the bike, it simply turns better through the slow and technical stuff. Big thing here as well, is that the wheelies, and pivots seem to be easier, likely due to size.

Gearing is a bit different than the KTM XC.  Typically they are 13/52. Beta is 13/49.
The shifting is a bit notchier. I change the oil every 10-15 hrs, and it makes no real difference.
The more technical the terrain, the better the bike works. Magic.
Fallen Timber ride with the Polish Ninja, and Evil Greg!  much fun was had!

105 HR update:

Meter rolled over 100hrs a while back.  Talking to a buddy of mine with a 2016 300RR he asked me when I last changed the oil in my forks…errmmm…around the 60 hr mark I said…he told me to have a look at my forks, as his outer tubes had worn anodizing, and were causing some seriously annoying binding/stiction.

Sure enough…my tubes at the lower triple have a big area of anno missing.  This is due to tube flex, or possibly poor anodizing.  But as explained to me by a much smarter person, anodizing is:  Anodizing means nothing else than enhancing the alumina layer that builds on aluminum under atmospheric conditions.  Aluminum (like chromium) grabs the oxygen from the air and builds a very thin but dense oxide layer that is transparent and stops further oxidation (effect called rusting when it comes to CS). The anodizing process just enhances this process by chemically intensifying the oxidation process.

so what now?  well…not much.  I got a decent price locally to apply type three anodizing, the hardest type allegedly.  Stand by.

250 HR Update

I’ve had a busy two seasons on the Beta.

Things I’ve done on the BETA:

  • Top end rebuild at 135hrs.  Nothing to report.   Power valve was spotless.   Maybe because of the synthetic 2s oil I run
  • Rear shock was refreshed, and is getting due again
  • Forks got oil changed a while back and are due again
  • I fixed some wiring, and checked the injection system.  Standalone post on that
  • Broke a throttle cable.  Really should have change it at 200 hrs as its all of $40!
  • Slave clutch cylinder seal shat itself around 210 hrs.  Had a very interesting ride out of a deep gully with no clutch.  Made it out
  • Gone through tires
  • Bent the shifter and rear brake pedal.

How’s the bike been?  A shit ton of fun!  I’ve been getting very used to the size, power, and capability of this bike.  Hope to see it hit 300 hrs.
McLean October 20th 2020

What’s next for the Beta?  Got a few things on the bench

  • Top end will be due right around 270 hrs.  I’ll check compression prior to the rebuild, and more importantly address the large squish on the motor.  I have not got round to getting this sorted.  I’ll have the head shaved roughly 2 thou to get it to burn and go better
  • While the head is off, I’ll pull the OEM rad hoses and replace with AS3 silicone items
  • I have a reed cage rebuild kit that will replace the OEM reeds
  • I took the OEM FMF slip on apart to check the packing.  It was in v.g shape, so re-assembled and re-installed.  I do have a shortie FMF c/w spark arrestor.  The packing in it has seen better days.  That one got sorted, and put on the shelf when I need it
  • New Fatty pipe, and a proper skid plate to protect the pipe.   I’ve spent two seasons with the Hyde skid plate.
    • The pipe still takes a hit, and starts leaking.  The large plate will take the impact rather than the pipe.
    • P-Tech skid plate.  I’ve ran their plate on my 2014 XC and been very happy with it.  They recently updated their design to change the mounting points.
  • Recently my L-ion battery shit the bed.  It’s getting on to 3 yrs old.  Issue we have in the great white north is that the bike sits in the back of the truck at speed.  Yesterday, the temps dropped quickly from -8 to -18C, and when I showed up, it was frozen solid.  I did unthaw it, but the voltage was around 10.5V.  No way in hell that was going to turn it over.
    • Fun fact, when I got home, I rocked the bike back and forth in 2nd gear, pulled the battery, and connected it to one of my spare RV battery.  Fired up on the 1st stab.
    • Allegedly, L-ion batteries can be charged with conventional chargers, as long as charge voltage doesn’t exceed 15v, or goes into the de-sulfating feature
    • I did charge it with a non lithium-ion charger.  Seemed to work ok.  Battery is back at 13.1V.  Bike starts.  To be on the safe side, I picked up a charger capable of L-ion.  Will likely extend the battery life for a while still
    • I’ll replace it with a lead acid jobbie when this one packs it in. I don’t really care about the extra weight.  I’ll skip the morning burrito.  When properly looked after, they last ages, and are cheap
  • Outside of usual maintenance (fork oil, shock oil), it’s been getting regular transmission oil changes
  • A slight tweak to the main carb needle (JD kit, blue needle with a slightly fatter fuel delivery on the 1st 1/3).  I did drop in a 35 pilot jet to lean it out a bit.  I think this should be a good spot.  Can fine tune with the air screw.

263 HR Update. Top end rebuild, and reed cage rebuild.

Full how to vid here.

  • Ring gap was identical to my  1st piston/ring swap.  .4mm/0.20″ old (0.4mm is the service limit for the Beta) and 3.04mm/0.16″ new.  So the Nicasil has not worn any.
  • Compression.  142 PSI old/ 147 PSI new.  Not sure why this isn’t higher.  Some thoughts below.
  • Squish.  0.061-.069″ old/ TBD new
  • Top tip, the KTM reed rebuilt kit is a straight bolt in.   It’s a third price of a new reed cage.
  • The cylinder is nicasil plated.  Jeff doesn’t recommend doing a hone on it, just to de burr/clean with a scotch bright pad any minor burn spots etc.. vid here.
  • Compression pre/post rebuild. I couldn’t find a pressure rating for the Beta anywhere. And for good reason. Pressure calculator
    • Turns out that you can take your compression ratio, and times it by air pressure at your altitude, i.e. a motor at sea level would get 175 PSI.  I have to make do with 154 PSI at 1045m/3000 footsies.
    • The colder the temp the lower the compression.
    • Logic would dictate that a warmer motor gets higher comp.
    • Beta is a 11.9:1 comp *12.96 gives an adjusted for pressure number of 154 PSI. I’m still a bit off that number (147 PSI when checked after a short .2 hr run, on warm motor), as I’m using a tester that has half the thread of the actual spark plug (moar volume. less pressure). The new piston and rings have only 1 hr of run time. I attempted a few heat cycles yesterday, but comp still sits at 147 PSI (cold). Bike does feel very good, and takes nothing to bring the wheel up.
    • When I got the Beta with 25hrs, I borrowed a friends good quality comp tester and got a reading of 157-159 PSI. The above are with my shitty tester from home, so that might be part of it.
    • Also recommended to check comp on the kick starter, and not the electrical starter. I’m SOL there, as I don’t have a kicker

For those of you wondering about stock squish on the Beta’s..
it’s piss poor. Actually any bike is. Great post here.

I had vg experience shaving my 2014 xc300 head.  It’s dirt cheap, and will give you better fuel economy, more snap off the bottom, and less splooge.  Ideal squish is 1.1-1.5mm.

With a paper thin .2mm gasket I was able to get it to 1.6-1.7mm squish. But got the creeps running such a thin gasket. Had nothing laying around thinner than .8mm. That bumped squish to 2.22mm.
A friend of mine lobbed 1mm off the head. Even with the fatty base gasket the squish is a vg 1.35-1.45mm (outside to inside of piston). Should be able to fine tune it with a .6mm, or .5mm gasket in 100hrs time.
Compression went up by 10 points to 157PSI, which is pretty much bang on theoretical compression using stock numbers 11.9:1.

2019 KTM 1090R Half season review

I’ve logged 5.5k km on the 1090r before putting it away for the 2020 season. 

What did I think of the bike after a pretty entertaining 5k km of use you ask?  It’s been a riot.  Pictures

Below is a outing to Mclean to sample some of the more technical quad trails.  I did go down one or two single tracks, but smartened up and turned around.  A 500lb bike has no place on single track.
Mclean creek technical ride on the Orange Donkey

Got 13 minutes to waste?? Video review

I bought the ’90 new in mid July.  Zero km.  Followed a good break in procedure.  Thanks Sean!  Like most of my big bikes, I intend to keep this one for a while. Oil/filter at:

  • 50km.  Warm up motor, roll on to 80% of rpm range, and slow with compression braking.  Repeat 9x
  • 250km.  Use as normal, no droning.  Up to 7500 RPM
  • 1100KM.  Use as normal up to redline
  • 3000KM.  Semi synthetic in. 

The good:

  • Power…oh my the power.  It’s no multi, but who needs 150 bhp.  It’s spot on.  I’ve been told via reliable sources that it does very good 2nd gear wheelies, and stays at balance point quite well.  Out on the trail, the clutch and motor work very well at low revs, with no flame outs or funny business.  The motor is trackable up to 4k RPM, at which point it gets lively and pulls all the way to the rev line
  • Suspension. Very impressed with the OEM suspension.  I’ve got it set as per Sean’s how to, 1/3 out from full closed, all the way round.         How to set suspension…
    • Off road, the suspension give very little thought, i.e. it works as intended.  I had a great day ride to McLean exploring the ATV trails, and had little issues negotiating the roots, rocks, and obstacles.   how to ride off road, badly.
    • On road, the suspension is just as good.  One word of warning.  The rear preload is set very low as standard.  You need quite a few turns from the preload wheel to get it to work with luggage.  But once sorted, it’s a non issue
  • Tank size. 23L if memory serves.  Good for 400km on the highway with light/moderate rear wheel steering.  Been averaging between 4.9 to 5.4L/100km (48-43.5MPG) on the highway, and around 5.6-5.9L/100km (42-40MPG) in the city due to mostly to the motor and my right wrist.
    • I did manage a hair over 400km/240mi on a single tank.  I didn’t get a chance to refill it to see how empty it really was.  But to me that’s excellent range for an oem tank.
  • OEM contact points: screen, seat, bars, pegs
    • Seat.  Very happy with it.  Good for 200km or so.  I see no need to change it
    • Screen.  Adjustable, which is a nice touch.  I typically run it in the lowest position.  If you’re the barn door type…this is not the screen for you.   The weather protection is not as good as some of the competitors.  Again, easily solved with a bigger/taller screen if you need it
    • Bars.  I wasn’t crazy with the OEM bars.  I ended up running the Tusk KTM bend from RMATV.  Bars
    • Pegs.  OEM pegs are decent.  Wide enough.  What I was after though, is a slightly lower peg.  Rade garage to the rescue
    • KTMs are not known for their switch gear fit and finish.  They are a bit clunky, but function/use is easy enough.  The left hand cluster (up/down/back/set) controls the menu.  It’s intuitive enough, after a few tries.  The set switch seems to stick once in a while.  This will have to get looked at at the dealer.  Hazard switch is in a good spot.  Horn where it should be
  • Maintenance/access:
    • Pre filters are easy to get to.  Three screws on each side, and you’re there.  main filter is a bit more of a faff…but 5 extra minutes, and you’re there
    • Oil and filter.  Two drain points, one internal filter.  Easy
    • Chain maintenance.  Even when set at KTM slack, the chain slaps at low revs.  Fix is to go a touch tighter than suggested slack.  Sean just put me on to a cracking way to set chain tension.  Will give it a go, maybe make another shit video in the process
  • Odd/fun KTM quirks:
    • Auto turn signal off.  Yep…old geezers rejoice.  Off after 15 seconds while under way.  If parked at an intersection, signal stays on
    • When coasting to a stop, pull in the clutch, turn off the ignition, Motor keeps on chugging till you come to a full stop.  Neat-o!
    • Aux power devices and circuits.  Both the front and back of the bike have separate 10amp (un switched), and 1.5 amp switched circuits.  Well labeled and easy to get to
    • Shift light.  Can be set to your preference.  Plain fun when it flashes at you

The bad:

    • Motor heat.  Rear cylinder throws quite a bit of heat.  Again, where I live, it’s not a bother.  Sure if I’m sitting in traffic in carhartts I feel it.  With my Klim pants, no worries
    • OEM Headlight.  Wow wee…candles in jam jars. Stock L.Beam
      Cyclops LED
      Cyclops LED L.Beam. Sorted. Cyclops LED
  • Requires 91 Octane.  A bit overkill, IMO.  I pump shell 89, with no complaints from the bike.  I’ll pull the plugs this winter and have a look at them
  • Electrical add ons.  This is a canbus wiring system.  When installing aftermarket electrical accessories, it has to be like for like.  For instance, I installed a louder horn.  The bike threw a code immediately, due to the different resistance on the new horn.  Old horn went back on.  The above is a non issue if you use the supplied 10amp power supply and switched supply to run your auxiliary items (aux lights, giips, usb)
  • Kick stand bolted direct to motor.  Some people have had major issues with this.  Sorted with the Black dog skid plate, and kick stand relocation kit  
  • Rear brake, shifter adjustment.  The shifter is a direct bolt on to the shifter shaft.  It cannot be fine tuned like it can on the Japanese competition.  The rear brake pedal is in no man’s land for me.  Too low when sitting, and not high enough when standing.  I may need to spend some money on this Altrider

Accessories bolted on:

  • Double take adventure mirrors.  Foldable in case of a tip over.  And removable/foldable when doing technical riding.  Doubletake
  • Cycra hand guards.  Very good protection, and they clear the master cylinders.  Cycra F9
  • Cyclops LED.  Jam jars.  Fun fact, I was only able to get them via RMATV..Cyclops..why you no sell to Canucks?? Retina burners
  • Uni filter/pre filter.  Pre filter is easy to access, and typically needs cleaning.  Uni
  • Crash bar bags.  Lomo.  Great place for tools, compressor, and rear stand.  water goes in the other bag.  Lomo crash bar bags
  • Black dog skid plate and kick stand relocation.  Very stout plate.  It was on the list from day one.  Not cheap, but damn good. The side stand spring could be a bit less bouncy… BD
  • Tail pack.  I decided not to run my large tank bag.  Too much weight up top, and gets in the way off road.  Perfect fit for the rear rack.  Kappa F9
  • No center stand.  Only need it in a pinch, and don’t want the extra weight.  Snap jack in it’s place.  Snapjack F9
  • Off road dongle.  This got annoying.  Finally picked one up at the end of the season.  Worthwhile.  Dongle.
  • SW Motech removable racks.  I’ve had good luck with these on the AT.  As a bonus, I got to save my rotopax mount, and more importantly my Lomo 30L bag mounts that Richhttp://Dongleard built for me to fit right on.  Racks: Racks
  • Lomo 30L bags.  Cheap, and functional.  I beat on them last year with the AT.  Will repeat said treatment with the ’90.  Lomo big bags
  • Rade pegs. RG
  • Leo Vince Pipe.  Half the weight, twice the smiles.  The shouty end

Leo Vince slip on and Rade pegs

  • Profill Australia in tank filter.  Great service from these guys, and a well priced product.  Cheap insurance to keep your in tank pre filter (aka tea bag) clean.

The SV gets a make over…and a quick one year review

On going build pictures

I managed to put on 4k km on the SV this year. It’s a great bike with the suspension, and brakes. More than sufficient power, you can also thrash the thing all day, and it doesn’t mind. Something about this 650 motor makes me smile.

Reg and I took the bikes to BC for a 5 day ride.  Good times were had!

Trip pictures

We managed around 2000km on the SVs with little issues. Besides my chinesium usb cable catching fire, and spewing out purple toxic fumes (it had a 15amp fuse as standard!) All went well.

More than enough power at sea level, the SVs did well loaded up for camping.

We had a blast. Again, just enough power to have fun, but not too much as to walk home. Remember..anything 40 km/h and over posted limit gets your rig towed, and you walk home in Beautiful British Communist Columbia.

Reg’s 2003 regularly took a liter more gas than mine did for the exact same type of riding and roads. So the twin plug is a bit better on fuel. We arrived back at my parents place with just enough rear tire for the cords to show. 

Tire

So a few things to address on the 2011, with help from a recently purchased standard 2006 SV.

The standard is now sold! Gone! in a week! Happy with that.

New donor bike to the 2011

I’ve gone ahead and nicked all the good stuff:

  • Headlight and brackets. Yes the fairing gives protection, but I prefer the naked look
  • All plastics and tank, as I was never a fan of the black. Gunmetal paint looks damn tasty
  • Foot pegs and OEM hangers
  • Need to clean up the wiring and move it under the tank or to the back of the bike
  • Got a new rim for the rear off a GSX-r for less weight and wider 180mm tire.  Bits are getting machined by Zoran from TWF racing https://www.twfracing.com/
  • Fresh tires on the way as well.  Michelin Pilots Fours
2011 diet

Some moar things to do in the winter:

  • Both rims will get powder coated blurpie blue. Edit…see below..all black
  • Peg and hangers to get powder coated black. Edit..nope, stay as is
  • I’m wanting to ditch the TB pipe, and go to a full M4 complete with a PCV tuned for said system…must save some dosh 1st!

Had some very good progress in the garage lately.  I was hoping to stuff in all the wiring in the space provided, i.e. fit the heated grip feed, and connectors, and the giiiips wiring behind the headlight.  Reality being that once I stuffed in the new H4 LED complete with enormous fan, I was left with room for the headlight wires themselves, without straining the plastic headlight bucket.  No worries.  All the wiring will  be secured neatly to the inside top of the air box.  A few pics to follow once complete.

Front wiring is 90% done

The 90’s called, and dropped off a sweet fake CF chin spoiler.   No instructions, so it took some head scratching to figure out where each of the four brackets needed to go to.  I eventually got it.  Looks great.

Front wiring is 90% done

Still a few items to look after:

  • As mentioned, need to secure the wiring,   Currently the 12V and relay are in the tail.  I’ll move those bits to the airbox as well.  That way I have room in the tail section for stuff.  Got the above done.  Looks good.

Got a few things done, and struck off the list

  • Rear machined bits showed up from Zoran.  Very nicely done.  Came together with no issues.  New tire mounted up, and ready for new sprockets and chain.  Still need to track down a 240mm disk for the rear to bolt up to the GSX-R rim, and sort out the ABS ring in the process.  Shouldn’t be too much of a bother
  • Dean convinced me to strip the front rim and paint it black with high temp caliper paint.  Turned out decent

Front wheel gets some paint

The rear rim, and machining is all done.  For all intent and purpose, the GSVR-650 Naked is ready to ride.  Quick walkaround vid.

Ohlins 48mm fork update

I wrote this a while back on ADVR.

https://advrider.com/f/threads/hot-for-the-ohlins-on-the-at-read-on.1399773/

In summary.  The 48mm ohlins are not worth the price of admission.  The coating wears, there’s no top out spring, and parts are stupidly expensive from Ohlins.  Fork seals in the $150 range.

On a side note, the AT is done.  Full long term review here

https://advrider.com/f/threads/hot-for-the-ohlins-on-the-at-read-on.1399773/

2018 BETA 300 RR Oil Injection wiring check and wiring seal

On our ride yesterday,   the check oil light came one mid ride.   It was intermittent, but had me worried.

There was oil in the line, no air bubbles, and there was blue smoke. More importantly, we rode 20 or so K in some varied snow conditions, and the bike didn’t seize.

I was initially thinking that it was a system malfunction light, when in fact it’s the low oil light (orange arrow) .
Oil injection wire check and seal

Click on the pictures for a more in depth explanation.

Oil Injection system wire check and seal

I’m only looking at the four items circled below on the wiring diagram:
-Low oil switch
-Oil pump
-Condensator
-Diode pack
Oil Injection system wire check and seal

Here’s a few things I found:
-The oil level was low…doooh! I metered the green/white wire,
and had no contact to ground.  Check!
Oil Injection system wire check and seal
-The rear sub wiring loom is pulled through the rear of the oil tank putting pressure on the low oil switch.
This needed to go! Click on the above picture
Gray shows OEM wiring path, yellow new path.

Below, actual oil level triggering the light.
Oil Injection system wire check and seal

I used some 4cm heat shrink to seal all the connectors. I cleaned them 1st with some contact cleaner, let dry then slid the heat shrink over.
Clicked the connectors in, then heat shrunk with heat gun.
Where i couldn’t get it to suck up totally, I either tie wrapped it or squeezed it shut with my fingers.  This was done for the:
-Low Oil switch
-Rear sub harness and all end connections
-Oil pump
-Condensator
-Diode pack

Oil Injection system wire check and seal

I then notched the air box cover and pulled the rear harness over the top
Oil Injection system wire check and seal

Here’s the rear harness pulled over the top, and ready to get tie wrapped and tucked up ahead of the handle.
I also put the low oil wire, and connector underneath the tank to take pressure off the switch.
Oil Injection system wire check and seal

Ok, on to the airbox side.

As found the OEM wiring was in good shape. Click on picture below for full description
Oil Injection system wire check and seal

Condensator was in excellent shape
Oil Injection system wire check and seal

The items were well supported, but the sealing could still be better
Oil Injection system wire check and seal

I broke out the heat shrink and went to town
Condensator was sealed, and tucked inside the sub frame, and tie wrapped. Zero strain on the wiring, and an excellent spot for it.
Diode pack was sealed from the bottom, heat shrunk, then sealed over the top, and heat shrunk. I re-used the mounting hole and secured it to the sub frame
Oil Injection system wire check and seal

Oil Injection system wire check and seal

Topped up the oil tank,fired up the bike, and took it for a short spin. No light, and runs well.  Job done!